China Best Sales Engineering Plastic Peek Pulley Made by CNC Milling belt pulley

Product Description

Engineering plastic Peek pulley made by CNC milling

PEEK is a kind of heat-resistant, high performance thermoplastic special engineering plastics. It has good mechanical properties and chemical resistance, abrasion resistance, and hydrolysis resistance properties etc.; It has a light proportion and self-lubricating properties. Due to very good processing properties, it can be filled with carbon fiber and MOS2 etc. To improve lubrication performance and mechanical strength further.

PEEK engineering plastics have a broad application space related to aviation, machinery, electronics, chemical industry, automobiles, and other high-tech industry, mechanical parts and accessory can be manufactured in stringent requirements, such as gears, bearings, piston rings, supporting ring, sealing ring (letter), valves, and other wear circle.

The outstanding performance of PEEK material mainly shows in the following aspects:

1. Heat-resistance
PEEK has a higher glass transition temperature and melting point (334º C). It is 1 of the reasons that it can be a reliable application in the requirement of the heat. Its heat load variable-temperature can be 316º C, continuous use temperature is 260º C.

2. Mechanical Properties
PEEK is the plastic that strikes a balance between toughness and rigidity. Especially, it has an excellent fatigue resistance against alternating stress that is the most talented of all plastics, and it can be comparable with alloys.

3. Self-lubricating
PEEK has outstanding sliding characteristics in all plastics; It is suitable for stringent requirements for low coefficient of friction and resistance to friction used. Especially, the self-lubricating properties of PEEK will be better if it is modified by carbon fiber and graphite mixed in the proportion of each of them.

4. Chemical Resistance (corrosion resistance)
PEEK has excellent chemical resistance. In ordinary chemicals, it can be dissolved or damaged only by concentrated sulfuric acid; Its corrosion resistance is similar to those of steel and nickel.

5. Flame Retardant
PEEK is a very stable polymer. The 1.45mm thick samples can achieve the highest standard of fire retardant without adding any fire retardant.

6. Stripping Resistance
PEEK has good stripping resistance; Therefore, it can be made into thin wires or electromagnetic wire coating, and it can be used in harsh conditions.

7. Fatigue Resistance
PEEK has the best fatigue resistance among all resins.

8. Radiation Resistance
PEEK has a very strong γ Irradiated resistance, which is stronger than the radiation resistance of polystyrene, which is the best 1 among generic resin. It can be made into high-performance wiring that can still make good insulation capability when γ Irradiation is at doses of 1100Mrad.

9. Hydrolysis Resistance
PEEK and its composites will not be affected chemically by water and high-pressure steam. The products that are made from this material will maintain the outstanding characteristics in continuous use in high temperature and high pressure water.

Property Item No. Unit PEEK-1000 PEEK-CA30 PEEK-GF30
Mechanical Properties 1 Density g/cm3 1.31 1.41 1.51
2  Water absorption(23ºCin air) % 0.20 0.14 0.14
3 Tensile strength MPa 110 130 90
4 Tensile strain at break % 20 5 5
5 Compressive stress(at 2%nominal strain) MPa 57 97 81
6 Charpy impact strength (unnotched) KJ/m 2 No break 35 35
7 Charpy impact strength (notched) KJ/m 2 3.5 4 4
8 Tensile modulus of elasticity MPa 4400 7700 6300
9 Ball indentation hardness N/mm 2 230 325 270
  10 Rockwell hardness M105 M102 M99

 

Material: Peek
Color: Natural, Black
Tooling: CNC Lathe
Size: According to Drawing or Sample
Transport Package: Packing in Wooden Pallet
Specification: RoHS, FDA
Customization:
Available

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Customized Request

plastic pulley

Can plastic pulleys withstand exposure to environmental conditions?

Plastic pulleys are designed to withstand exposure to various environmental conditions. Here’s a detailed explanation:

1. Moisture and Humidity:

Plastic pulleys are typically made from materials that are resistant to moisture and humidity. They have inherent properties that prevent water absorption, reducing the risk of swelling, warping, or degradation. This makes plastic pulleys suitable for use in environments with high humidity or where occasional exposure to moisture is expected, such as garages or outdoor applications.

2. Temperature Extremes:

Plastic pulleys exhibit different levels of temperature resistance depending on the specific material used. Many plastic pulleys are designed to withstand a wide range of temperatures, including both high and low extremes. For example, some pulleys made from engineering-grade plastics can operate reliably in temperatures ranging from -40°C to 100°C (-40°F to 212°F). However, it’s important to check the manufacturer’s specifications for temperature limits and choose pulleys that are suitable for the specific environment in which they will be used.

3. UV Exposure:

Extended exposure to ultraviolet (UV) radiation from the sun can potentially degrade certain types of plastics. However, many plastic pulleys are manufactured with UV stabilizers or additives that provide resistance to UV radiation. These additives help protect the plastic material from UV-induced degradation, such as discoloration, brittleness, or loss of mechanical properties. Plastic pulleys with UV resistance are commonly used in outdoor applications where they are exposed to direct sunlight.

4. Chemical Resistance:

The chemical resistance of plastic pulleys varies depending on the specific material used. Some plastics, such as polypropylene (PP) or polyethylene (PE), have excellent chemical resistance and can withstand exposure to a wide range of chemicals, including solvents, acids, and alkalis. However, other plastics may be more susceptible to chemical attack. It’s important to consider the specific chemicals present in the environment and select plastic pulleys that are compatible and resistant to those substances.

5. Dust and Dirt:

Plastic pulleys are generally resistant to dust and dirt accumulation. Their smooth surfaces and low-friction properties make it difficult for particles to adhere to the pulley’s surface. This reduces the risk of debris interfering with the pulley’s movement or causing excessive wear. However, periodic cleaning may still be necessary to ensure optimal performance and prevent any buildup of contaminants that could affect the pulley’s operation.

6. Impact and Vibration:

Plastic pulleys are designed to withstand the impact and vibration commonly encountered in various applications. The plastic materials used in their construction offer good impact resistance, absorbing and dispersing energy to prevent damage or failure. Additionally, plastic pulleys can dampen vibrations, reducing the strain on the pulley and other components of the system. However, it’s important to choose pulleys with the appropriate material properties and consider the specific impact and vibration levels of the application.

7. Saltwater and Corrosive Environments:

In environments where saltwater or corrosive substances are present, it’s crucial to select plastic pulleys that are specifically designed for such conditions. Certain plastics, such as acetal (POM) or polyvinyl chloride (PVC), offer good resistance to saltwater and corrosion. These materials are commonly used in marine or coastal applications where the pulleys may be exposed to saltwater spray or corrosive atmospheres.

While plastic pulleys are generally designed to withstand exposure to environmental conditions, it’s important to consider the specific requirements of the application and choose pulleys that are suitable for the intended environment. Manufacturers often provide guidance on the recommended materials and specifications for plastic pulleys based on their environmental resistance properties.

plastic pulley

What safety considerations should be kept in mind when using plastic pulleys?

When using plastic pulleys, several safety considerations should be kept in mind to ensure the well-being of operators and the proper functioning of machinery or equipment. Here’s a detailed explanation:

1. Load Capacity:

One important safety consideration is to ensure that the plastic pulleys are selected and designed to handle the anticipated loads and forces in the application. Exceeding the load capacity of the pulleys can lead to premature failure, belt or chain slippage, or even catastrophic accidents. It is essential to consult the manufacturer’s specifications and guidelines to determine the maximum load capacity of the plastic pulleys and ensure they are not overloaded.

2. Material Compatibility:

Consider the compatibility of the plastic pulley material with the surrounding environment and the materials it comes into contact with. Some chemicals, solvents, or extreme temperatures may adversely affect certain types of plastic. Ensure that the chosen plastic material is resistant to the specific chemicals or conditions present in the application to avoid material degradation, weakening, or failure of the pulleys.

3. Proper Installation:

Correct installation of plastic pulleys is crucial for safety. Follow the manufacturer’s instructions and guidelines for proper pulley installation, including mounting options, alignment, and fastening mechanisms. Improperly installed pulleys can lead to misalignment, belt or chain disengagement, excessive vibrations, or other operational issues that compromise safety. Ensure that pulleys are securely attached and aligned to prevent accidents or damage to the machinery or equipment.

4. Guarding and Enclosures:

Consider incorporating appropriate guarding and enclosures around the plastic pulleys to prevent accidental contact with moving parts. This is especially important in conveyor systems or machinery where operators or maintenance personnel may need to interact with the pulleys. Guards and enclosures help prevent injury caused by entanglement, pinching, or getting caught in the rotating components, enhancing overall safety in the work environment.

5. Regular Inspection and Maintenance:

Regular inspection and maintenance of plastic pulleys are essential for identifying any signs of wear, damage, or degradation. Inspect the pulleys periodically to check for cracks, excessive wear, or any other visible issues. Replace any damaged or worn-out pulleys promptly to avoid unexpected failures or accidents. Additionally, follow the manufacturer’s recommendations for lubrication, cleaning, or any other maintenance procedures to ensure the pulleys function optimally and safely.

6. Training and Awareness:

Proper training and awareness among operators and maintenance personnel are essential for safe operation and handling of machinery or equipment with plastic pulleys. Ensure that personnel are trained on the correct procedures for operating, maintaining, and troubleshooting the equipment. They should be aware of the potential hazards associated with plastic pulleys and understand the safety protocols to follow, including lockout/tagout procedures, emergency stop mechanisms, and personal protective equipment requirements.

7. Compliance with Regulations:

Ensure that the use of plastic pulleys complies with relevant safety regulations, standards, and guidelines specific to the industry or region. Different industries may have specific requirements for safety, such as those related to food processing, hazardous environments, or machinery certification. Adhering to these regulations helps ensure that the plastic pulleys and associated machinery or equipment meet the necessary safety standards.

By considering these safety considerations when using plastic pulleys, operators can minimize risks, prevent accidents, and ensure the safe and efficient operation of machinery or equipment in various industrial applications.

plastic pulley

What types of belts or cables are typically employed with plastic pulleys?

Plastic pulleys are designed to work in conjunction with different types of belts or cables, depending on the specific application and requirements. Here’s a detailed explanation of the types of belts or cables that are typically employed with plastic pulleys:

1. Timing Belts:

Timing belts, also known as synchronous belts, are commonly used with plastic pulleys. Timing belts have evenly spaced teeth on the inner surface, which engage with corresponding teeth on the plastic pulleys. This toothed design allows for precise power transmission and synchronized movement in applications that require accurate positioning or timing, such as in automotive engines or industrial machinery.

2. V-Belts:

V-belts, also called Vee belts, are frequently employed with plastic pulleys. V-belts have a trapezoidal cross-section and rely on friction between the belt and the pulley groove to transmit power. The angled sides of the V-belt fit into the corresponding V-shaped grooves on the plastic pulleys, providing reliable power transfer. V-belts are commonly used in applications such as HVAC systems, industrial machinery, and automotive accessory drives.

3. Flat Belts:

Flat belts, as the name suggests, have a flat surface and are often used with plastic pulleys. They rely on friction between the belt and the pulley surface to transmit power. Flat belts are versatile and find applications in various industries, including packaging machinery, material handling systems, and printing presses. Plastic pulleys with a flat surface are designed to provide optimal grip and traction for effective power transmission with flat belts.

4. Round Belts:

Round belts, also known as round o-ring belts or endless belts, are circular belts without any visible seam or splice. They are commonly utilized with plastic pulleys that have rounded grooves or flanges. Round belts are flexible and can be easily threaded through a system of pulleys, making them suitable for applications such as conveyor systems, packaging machinery, and small appliances.

5. Cable Systems:

Plastic pulleys are also employed with various types of cables in certain applications. Cable systems, such as wire rope or cables with an outer protective coating, may be guided or routed through plastic pulleys to achieve controlled movement or tensioning. These cable systems find applications in industries such as construction, material handling, and transportation.

6. Other Specialty Belts:

In addition to the commonly used belts mentioned above, plastic pulleys can be employed with other specialty belts based on specific requirements. For example, polyurethane belts, round tooth belts, or specialty conveyor belts may be used in applications where higher load capacity, chemical resistance, or specialized functionality is needed.

In summary, plastic pulleys can be paired with various types of belts or cables, including timing belts, V-belts, flat belts, round belts, cable systems, and other specialty belts. The choice of belt or cable depends on factors such as the application, power transmission requirements, desired accuracy, and environmental conditions. Plastic pulleys are designed to provide optimal engagement, grip, and traction for the specific type of belt or cable, ensuring efficient and reliable power transmission in a wide range of industries and applications.

China Best Sales Engineering Plastic Peek Pulley Made by CNC Milling   belt pulley	China Best Sales Engineering Plastic Peek Pulley Made by CNC Milling   belt pulley
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