China Good quality Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers wholesaler

Product Description

Product Name:
Fly Wheel for Shanbao Jaw Crushers

Material Capacity:
US: ASTM A128/A532
Australia: AS2074 H1A/-H1B
British: BS 3100/ BS4844
German: GX 130 MnCr
South Africa: SABS 407 Type 1 & 2
Japan: SCMnH11
China: GB/T 5680-2571
Supported by a wide range of alloys
Austenitic manganese steels 13%MN, 18%MN, 22%MN, MN13CR2, MN18CR2, MN22CR2 MN13CRMO, MN18CRMO, MN22CRMO
High chromium white cast irons Chrome 15%, Chrome 25%, Chrome 30%
Alloy steels Various grades (SWB Germany)

Widely used in mining industry, Quarrying & Aggregate, metallurgical industry, construction industry, chemical industry and silicate industry for crushing hard and medium hard ore and rock, such as iron ore, limestone, copper ore, sandstone, quartz and so on.

Design and Development Capabilities:
With professional designers and efficient mould making, we can correctly and quickly implement new product development.
Our company trained a group of professional designers, who have gotten long term training in Our company; besides professional skills,we think highly of complementary relationships on the job,and built teamwork,enabled personal experience and collective CHINAMFG to be brought into play or productively. As a result,we can cooperate with customers,swiftly understand and work with them,also gain the trust of painters.

We could supply most of the Sandvik, Telsmith, Mccloskey, Trio, Symons, CHINAMFG crusher’s manganese parts and support customer’s drawings.

Manufacturing Process:

  1. Pattern inspection   >   >  3.coating   >   4.drying   >   5.moldering   >   6.cavity inspection    >   7. combine up and lower fask   >   8.vacuum

Provide Metallographic, machinery performance, hardness, ultrasonic inspection, coloring flaw testing, ultrasonic flaw testing.

Main Material Component and can also customized:

Material C Mn Si Cr P S
ZGMn13Cr2 C: 1.0-1.3 Mn:11-14 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:17-20 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:20-24 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03

List of available Parts of STEN:

ME SANDVIK Telsmith Mccloskey Terex PE
HP200 C3054 CH430 C12+ 38 C38 1000 PE250*400
HP300 C80 CH660 JM907 44 C40 C-1540 PE400*600
HP350 C96 CH870 JM1108 52 C44 C-1550 PE500*750
HP400 C100 CS430 JM1312 57 C50 J1160 PE600*900
HP500 C106 CS440 JM1513 68 J40 J1170 PE750*1060
HP4 C110 H3800 J1107 38*58 J44 1175 PE870*1060
HP5 C120 H4800 CJ211 4448 J45 JW42 PE1200*1500
GP200 C125 H6800 CJ411 5060     PE1400*1800
GP500 C140 H7800 CJ613       PEX250*750
GP550 C150 H8800 CJ815       PEX250*1000
GP11F C160 S2800 JM1208       PEX250*1200
GP100   S3800 JM1511       PEX350*700
GP200   S4800         PEX300*1300
GP300   S6800          

About Us:

Our Products:

Our Service:

  1. Replace a new product for free or full money back for any breakage caused by any quality problems.
  2. With spare parts in stock for short delivery time.
  3. Customized with your drawings.
  4. Prompt reply for your message and email.

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Certification: CE, ISO 9001:2000, ISO 9001:2008
Standard: GB, ASTM
Surface Treatment: Spray-Paint
Manufacturing Process: Casting
Material: Ht150 Ht200 Cast Steel
Color: Customized


Customized Request

wheel pulley

How do wheel pulleys contribute to efficient power transmission?

Wheel pulleys play a crucial role in facilitating efficient power transmission in mechanical systems. Here’s a detailed explanation:

1. Belt Engagement:

Wheel pulleys use belts to transmit power from one component to another. The design of the pulley ensures proper engagement with the belt, creating a positive grip that minimizes slippage. The belt wraps around the pulley’s circumference, maximizing the contact area and enhancing the transfer of rotational motion. This secure and efficient belt engagement allows for the effective transmission of power.

2. Mechanical Advantage:

Wheel pulleys are often used in conjunction with different-sized pulleys to create mechanical advantage. By varying the diameter of the pulleys in a system, the speed and torque can be adjusted to meet specific requirements. For example, a larger pulley driving a smaller pulley results in increased torque at the expense of speed, while a smaller driving pulley with a larger driven pulley increases speed at the expense of torque. This mechanical advantage enables efficient power transmission by matching the system’s power requirements.

3. Reduced Slippage:

Wheel pulleys are designed to minimize belt slippage during power transmission. The pulley’s groove profile and dimensions are carefully engineered to match the belt type and size, ensuring proper alignment and preventing the belt from slipping off the pulley. Additionally, tensioning mechanisms can be incorporated to maintain the optimal tension in the belt, further reducing the risk of slippage. By reducing slippage, wheel pulleys ensure that the transmitted power reaches the intended components efficiently.

4. Smooth Operation:

Wheel pulleys contribute to efficient power transmission by providing smooth operation. They are often equipped with bearings or bushings that reduce friction and enable the pulley to rotate smoothly. This smooth rotation minimizes energy losses due to friction, ensuring that the power is effectively transferred from the driving component to the driven component with minimal wastage.

5. Versatility and Adaptability:

Wheel pulleys offer versatility and adaptability in power transmission systems. They can accommodate various belt types, sizes, and materials, allowing for flexibility in system design and optimization. This versatility enables engineers to select the most appropriate belt and pulley combination for the specific power transmission requirements, maximizing efficiency.

6. Maintenance and Lubrication:

Proper maintenance and lubrication of wheel pulleys contribute to efficient power transmission. Regular inspection and maintenance help identify any issues or wear that may affect the pulley’s performance. Additionally, applying appropriate lubrication to the pulley’s bearings or bushings reduces friction, ensuring smooth operation and efficient power transfer.

Overall, wheel pulleys contribute to efficient power transmission through their effective belt engagement, mechanical advantage, reduced slippage, smooth operation, versatility, and proper maintenance practices. By optimizing these factors, wheel pulleys enable reliable and efficient power transfer in a wide range of mechanical systems and applications.

wheel pulley

Can wheel pulleys be customized for specific machinery and equipment?

Yes, wheel pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation of how wheel pulleys can be customized:

1. Pulley Size and Diameter:

Wheel pulleys can be manufactured in various sizes and diameters to match the specific dimensions and space constraints of the machinery or equipment. Customizing the pulley size ensures proper fitment and optimal power transmission.

2. Material Selection:

Depending on the application and environmental conditions, the material of the wheel pulley can be customized. Common materials used for wheel pulleys include metals such as steel, aluminum, or cast iron, as well as high-strength plastics. The choice of material is based on factors such as load capacity, durability, corrosion resistance, and weight considerations.

3. Shaft and Bearing Design:

The shaft and bearing design of the wheel pulley can be tailored to suit the specific load requirements and operating conditions of the machinery or equipment. This involves selecting the appropriate bearing type, size, and lubrication method. Additionally, the shaft can be customized in terms of length, diameter, and keyway specifications.

4. Pulley Groove Profile:

The groove profile of the wheel pulley can be customized to match the specific type of belt, rope, or cable used in the power transmission system. Different profiles, such as V-shaped, round, or flat, can be machined into the pulley to ensure proper engagement and grip with the power transmission element.

5. Surface Coatings and Treatments:

In certain applications, wheel pulleys may require surface coatings or treatments to enhance their performance. Customizable options include corrosion-resistant coatings, wear-resistant treatments, or special finishes to reduce friction and improve overall efficiency.

6. Integration of Additional Features:

Depending on the machinery or equipment’s unique requirements, wheel pulleys can be customized to integrate additional features or components. For example, pulleys can be designed with built-in keyways, set screws, or flanges for easy installation and alignment. Customized pulleys can also accommodate specific belt tensioning mechanisms or belt tracking systems.

7. Balancing and Precision Machining:

For high-speed applications or machinery that demands precise operation, wheel pulleys can undergo customized balancing and precision machining processes. This ensures smooth operation, minimizes vibrations, and reduces wear on the power transmission system.

By offering customization options in terms of size, material, shaft design, groove profile, surface coatings, additional features, and precision machining, wheel pulleys can be tailored to meet the specific requirements of machinery and equipment. This customization capability allows for optimized performance, reliability, and efficiency in power transmission systems.

wheel pulley

What advantages do wheel pulleys offer for power transmission?

Wheel pulleys offer several advantages for power transmission in machinery and mechanical systems. Here’s a detailed explanation of the advantages:

1. Speed Ratio Variation:

Wheel pulleys allow for speed ratio variation between the input and output shafts. By using pulleys of different sizes, the rotational speed can be adjusted, providing flexibility in power transmission systems. This advantage is particularly useful in applications where different speeds are required for different tasks or operating conditions.

2. Power Amplification:

Wheel pulleys can be designed with different diameters, allowing for power amplification. By increasing the diameter of the output pulley compared to the input pulley, the output torque can be increased while reducing the rotational speed. This power amplification capability is beneficial in applications that require higher torque at lower speeds.

3. Mechanical Advantage:

Wheel pulleys provide a mechanical advantage by utilizing the principle of leverage. By employing different pulley sizes, a smaller input force can be used to generate a larger output force. This advantage is particularly valuable in applications that involve lifting heavy loads or performing tasks that require significant force.

4. Smooth and Continuous Power Transmission:

Wheel pulleys, when used with compatible belts or ropes, offer smooth and continuous power transmission. The flexible nature of belts and ropes allows for shock absorption and dampening of vibrations, resulting in reduced noise and smoother operation. This advantage is crucial in applications where precise and consistent power transfer is required.

5. Compact and Lightweight Design:

Wheel pulleys have a compact and lightweight design, making them suitable for various machinery and equipment. Their small size and light weight contribute to space-saving and ease of installation. This advantage is particularly beneficial in applications where weight and size considerations are important, such as portable equipment or systems with limited space.

6. Cost-Effectiveness:

Wheel pulleys are cost-effective components for power transmission. They are relatively simple in design and construction, resulting in lower production costs compared to other power transmission mechanisms. Additionally, their durability and low maintenance requirements contribute to long-term cost savings.

7. Versatility and Compatibility:

Wheel pulleys are versatile components that can be used in a wide range of applications and systems. They are compatible with various types of belts, ropes, or cables, allowing for flexibility in power transmission setups. This advantage enables the integration of wheel pulleys into diverse machinery and equipment.

8. Ease of Adjustment and Replacement:

Wheel pulleys offer ease of adjustment and replacement. By changing the size or configuration of the pulleys, the power transmission characteristics can be modified to suit specific requirements. Additionally, worn or damaged pulleys can be readily replaced, minimizing downtime and maintenance efforts.

These advantages make wheel pulleys a popular choice for power transmission in machinery and mechanical systems. Their ability to vary speed ratios, provide mechanical advantage, offer smooth power transfer, and their cost-effectiveness contribute to efficient and reliable operation in a wide range of applications.

China Good quality Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   wholesaler China Good quality Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   wholesaler
editor by CX