China high quality Black Aluminum Timing Belt Pulley Black Cast Iron Timing Wheel pulley band

Product Description

Product Description

A timing pulley is a wheel component used for transmission, which is often used in combination with a timing belt or a synchronous chain to achieve precision synchronous transmission. The timing pulley usually consists of 2 parts: the wheel flange and the hub. The wheel flange usually has a toothed structure that can be combined with a timing belt or chain to achieve a precise synchronous transmission effect. Synchronous wheels can be divided into 2 categories: grinding gear synchronous wheels and forged tooth synchronous wheels.

 

Product Parameters

 

Product Taper Bushing Timing Pulley  for Bending machine
Material Stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
Size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

 

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

FAQ

1. why should you buy products from us not from other suppliers?
A: We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .

2: What are the common types of tooth profiles for synchronous belt pulleys?

A: The most common tooth profiles for synchronous belt pulleys are the trapezoidal (or T-type) and curvilinear (or HTD-type) profiles. The tooth profile determines the pitch diameter, which affects the overall ratio of the gear drive.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

Certification: ISO, SGS
Pulley Sizes: Type F
Manufacturing Process: Forging
Material: Stainless Steel
Surface Treatment: Electroplating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

wheel pulley

How are wheel pulleys employed in automotive engines and accessories?

Wheel pulleys play a crucial role in automotive engines and accessories, contributing to various functions and systems. Here’s a detailed explanation:

1. Serpentine Belt System:

Wheel pulleys are commonly employed in automotive engines as part of the serpentine belt system. This system consists of a single, continuous belt that drives multiple accessories and systems in the engine, such as the alternator, power steering pump, water pump, air conditioning compressor, and more. The wheel pulleys, also known as idler pulleys or tensioner pulleys, are strategically positioned along the belt path to guide and tension the belt, ensuring proper engagement and power transfer to the accessories.

2. Power Transmission:

In automotive engines, wheel pulleys are integral to power transmission. The crankshaft pulley, often the largest wheel pulley in the system, transfers the rotational motion from the engine’s crankshaft to the serpentine belt. The belt then distributes this power to the various accessories, allowing them to operate and perform their respective functions. Wheel pulleys enable efficient power transmission, maintaining the overall performance and functionality of the engine and its accessories.

3. Belt Tension and Alignment:

Wheel pulleys in automotive engines are designed to maintain proper belt tension and alignment. Tensioner pulleys are equipped with mechanisms that apply tension to the serpentine belt, ensuring it remains tight and properly engaged with the pulleys. Idler pulleys guide the belt along its path and help maintain its alignment, preventing slippage or disengagement. Proper tension and alignment provided by wheel pulleys are crucial for the reliable operation of the serpentine belt system.

4. Overrunning Alternator Pulley:

An overrunning alternator pulley (OAP) is a specialized type of wheel pulley used in automotive alternator systems. The OAP allows the alternator to freewheel or decouple from the engine during certain conditions, reducing drag and improving fuel efficiency. It incorporates a one-way clutch mechanism that allows the alternator to rotate freely in one direction while locking in the other direction when the engine is generating power. The OAP wheel pulley contributes to smoother operation, reduced vibrations, and improved overall efficiency of the alternator system.

5. Customization and Performance:

Automotive wheel pulleys can be customized and optimized for specific applications to enhance performance. They can be designed with specific groove profiles, dimensions, or surface coatings to maximize belt engagement, reduce noise, or improve durability. Additionally, lightweight materials such as aluminum or composite alloys are often used to reduce rotational mass and improve engine efficiency.

6. Maintenance and Replacement:

Proper maintenance and timely replacement of wheel pulleys are essential in automotive engines and accessories. Regular inspection helps identify any wear, misalignment, or damage to the pulleys or belts, ensuring optimal performance and preventing potential failures. When necessary, damaged or worn wheel pulleys should be replaced to maintain the reliability and functionality of the engine and its accessories.

Overall, wheel pulleys play a vital role in automotive engines and accessories, contributing to power transmission, belt tension, alignment, and overall system performance. Their inclusion in serpentine belt systems and specialized applications like overrunning alternator pulleys ensures the efficient and reliable operation of automotive engines and accessories.

wheel pulley

What safety considerations should be kept in mind when working with wheel pulleys?

Working with wheel pulleys requires adherence to certain safety considerations to ensure the well-being of individuals and the proper functioning of the equipment. Here are important safety considerations to keep in mind:

1. Proper Guarding:

Wheel pulleys should be properly guarded to prevent accidental contact with moving parts. Guards should be installed to cover the pulley and belt or rope to minimize the risk of entanglement or injury. This is especially important in areas where personnel or operators are present.

2. Lockout/Tagout Procedures:

When performing maintenance or repair tasks involving wheel pulleys, lockout/tagout procedures should be followed. This involves isolating the power source, such as shutting off the equipment or disconnecting the power supply, and using lockout/tagout devices to prevent accidental energization. This ensures that the pulley remains stationary and prevents unexpected movement that could cause injury.

3. Personal Protective Equipment (PPE):

Appropriate personal protective equipment should be worn when working with wheel pulleys. This may include safety glasses or goggles to protect the eyes from flying debris, gloves to protect hands during handling or maintenance tasks, and other PPE as necessary based on the specific work environment and hazards present.

4. Regular Maintenance and Inspection:

Regular maintenance and inspection of wheel pulleys are essential for safe operation. Inspect pulleys for signs of wear, damage, or misalignment, and ensure proper lubrication of bearings and other moving parts. Any worn or damaged pulleys should be promptly replaced to prevent failures that could lead to accidents.

5. Proper Training and Supervision:

Individuals working with wheel pulleys should receive proper training on their safe operation, maintenance procedures, and the potential hazards associated with them. Adequate supervision should be provided, especially for individuals who are new to working with wheel pulleys or are performing complex tasks.

6. Load Capacity and Operating Limits:

Ensure that the wheel pulleys are used within their specified load capacity and operating limits. Overloading the pulleys can lead to premature failure, increased wear, and potential accidents. Refer to the manufacturer’s guidelines or technical specifications to determine the appropriate load capacity and operating limits.

7. Clear Work Area:

Keep the work area around wheel pulleys clear of obstructions, debris, or loose objects that could interfere with their operation. This helps prevent accidents, tripping hazards, or damage to the equipment.

8. Risk Assessment:

Conduct a thorough risk assessment to identify potential hazards associated with working with wheel pulleys. Take appropriate measures to mitigate these risks, such as implementing safety procedures, providing adequate training, and using safety devices or engineering controls.

It is important to prioritize safety when working with wheel pulleys. By following proper safety precautions, individuals can minimize the risk of accidents, injuries, and equipment damage, ensuring a safe working environment.

wheel pulley

How do wheel pulleys handle variations in load capacity and speed?

Wheel pulleys are designed to handle variations in load capacity and speed in power transmission systems. Here’s a detailed explanation of how they handle these variations:

Load Capacity:

1. Pulley Size and Diameter:

Wheel pulleys can be designed with different sizes and diameters to accommodate varying load capacities. Larger pulleys have a greater contact surface area with the belt or rope, distributing the load over a larger area and reducing the stress on the pulley. This allows for the transmission of higher loads without compromising the integrity of the pulley.

2. Material and Construction:

Wheel pulleys are manufactured using materials that offer high strength and durability. Common materials include metals such as steel or cast iron, as well as high-strength plastics. The construction of the pulleys is designed to withstand the anticipated loads without deformation or failure.

3. Bearing and Shaft Design:

The bearings and shafts supporting the wheel pulleys are chosen and designed to handle the expected loads. They are selected based on load capacity, speed, and the specific requirements of the application. High-quality bearings and robust shafts ensure smooth rotation and reliable performance under varying load conditions.

Speed:

1. Pulley Ratio:

Wheel pulleys operate on the principle of pulley ratio, where the speed of the driven pulley is determined by the ratio of the sizes of the driving and driven pulleys. By adjusting the pulley sizes, the speed of the driven pulley can be modified to meet the desired requirements. This allows for variations in speed without the need for complex transmission mechanisms.

2. Belt or Rope Selection:

The selection of the belt or rope used with the wheel pulleys can also influence the speed capabilities. Different types of belts or ropes have varying speed ratings and can handle different operating speeds. By choosing the appropriate belt or rope material and design, the wheel pulleys can effectively handle variations in speed.

3. Pulley Design:

Wheel pulleys are designed to minimize slippage and ensure efficient power transmission at different speeds. The pulley grooves are shaped and dimensioned to match the profile of the belt or rope, maximizing the contact area and grip. This design feature helps maintain consistent power transmission even at varying speeds.

Overall, wheel pulleys handle variations in load capacity and speed through careful design considerations, such as pulley size and diameter, material selection, bearing and shaft design, pulley ratio, belt or rope selection, and pulley design. By incorporating these factors, wheel pulleys provide reliable and efficient power transmission across a range of load and speed conditions.

China high quality Black Aluminum Timing Belt Pulley Black Cast Iron Timing Wheel   pulley band	China high quality Black Aluminum Timing Belt Pulley Black Cast Iron Timing Wheel   pulley band
editor by CX