China Professional Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable pulley puller

Product Description

 

 Hardware Auto Spare Part Bearing Coil winding Plastic Ceramic Wire Xihu (West Lake) Dis. Pulley for cable

 
 

 

Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2…Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials.

Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well.
2. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
3. The surface Polish degree of the porcelain ring reaches Ra0.2;
4. The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…
5. Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Service:
1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.
2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.

Specifications of wire guide pulley ( ± 0.5mm)

    Model         A       B       C        D       E
HCR001-B03 20 15 3 4.8 3
HCR002-B03 28.7 20 3 6.4 4
HCR002-B04 28.7 20 4 6.4 4
HCR002-B05 28.7 20 5 6.4 4
 HCR003-B03 30.4 15 3 10 3
 HCR004-B04 40 20 15 3
 HCR004-B05 40 20 5 15 3
 HCR004-B07 40 20 7 15 3
HCR045-B05 45 30 5 10 6
HCR045-B06 45 30 6 10 6
HCR045-B07 45 30 7 10 6
HCR045-B08 45 30 8 10 6
  HCR005-B05 55 30 5 10 6
HCR005-B06 55 30 6 10 6
HCR005-B07 55 30 7 10 6
HCR005-B08 55 30 8 10 6
  HCR006-B07 60 40 7 13 6
HCR006-B08 60 40 8 13 6
HCR006-B571 60 40 10 13 6
HCR006-B012 60 40 12 13 6
 HCR007-B05 60 30 5 18 6
HCR007-B06 60 30 6 18 6
HCR007-B07 60 30 7 18 6
HCR007-B08 60 30 8 18 6
  HCR008-B10 80 50 10 15 9
  HCR008-B12 80 50 12 15 9
  HCR009-B07 80 40 7 25 6
HCR009-B08 80 40 8 25 6
    HCR571 100 50 10 30 9

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

Our Factory Advantages:

1. Competitive prices

2. Good after-sale services

3. Fast delivery

4. High quality control

5. Customized size, design

 

Other products

We also provide other relative precision parts

For more product, pls see the photos as follow, if you need, pls contact us.

FAQ

Frequently Asked Question:

Q1. How long will I get a quotation?
The quotation will send to you within the 24h when we got your inquiry.

Q2. Can I get a sample?
Samples are available CHINAMFG customers request .

Q3. Can you do the design for us?
Yes, our factory can accept the OEM orders.
According to your drawing or sample to do it.

Q4. How long can I expect to get the sample and  mass quantities?
Normally it takes 7 working days to produce the sample. Generally, 7-15 working days for mass order. If urgent ,delivery time may be pushed by negotiation. 

Q5. How about the delivery method?
The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q6.What’s your terms of payment?
T/T ,30%deposit, 30%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q7.What’s your main product?
Our company main products including various nozzle,coil of wire,tensioner etc.

Q8.What’s the application of your products?
Various products have been widely used in various type of electronics,machinery,textile and other equipment.

Contact us 
Welcome to send the inquiry to us to get more details information.

 

 

 

 

Classification: Special Parts
Processing Type: Mechanical Process
Match Machine: Spinning Equipment
Material: Plastic and Ceramic
Processing Level: Precision Finishing
Mechanical Process: Grinding
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic pulley

How do plastic pulleys contribute to the functioning of exercise and gym equipment?

Plastic pulleys play a significant role in the functioning of exercise and gym equipment. Here’s a detailed explanation:

1. Cable and Pulley Systems:

Many exercise machines, such as cable machines or functional trainers, utilize cable and pulley systems for resistance training. Plastic pulleys are an integral part of these systems as they guide and redirect the cables, allowing users to perform various exercises. The smooth rotation of plastic pulleys ensures consistent and friction-free movement of the cables, enabling users to engage in resistance training with controlled and targeted muscle activation.

2. Adjustable Resistance:

Plastic pulleys contribute to the adjustable resistance feature in gym equipment. By incorporating pulleys with different diameters or sizes, equipment manufacturers can vary the mechanical advantage and resistance experienced by users. Adjusting the position of the cable on different pulleys alters the resistance profile, providing users with a wide range of resistance levels to cater to their fitness goals and capabilities.

3. Smooth and Controlled Movements:

Plastic pulleys facilitate smooth and controlled movements during exercise routines. They offer low friction and excellent rotational capabilities, ensuring that the cables move freely and without jerks or interruptions. This smoothness allows users to perform exercises with proper form, reducing the risk of injury and providing a more comfortable workout experience.

4. Multiple Exercise Options:

Plastic pulleys enable the versatility of exercise and gym equipment by providing multiple exercise options. Gym machines equipped with pulley systems offer a wide range of exercises that target different muscle groups. Users can perform exercises such as chest presses, lat pulldowns, cable curls, and many more, all made possible by the smooth operation and flexibility of plastic pulleys.

5. Durability and Low Maintenance:

Plastic pulleys are known for their durability and low maintenance requirements. They are resistant to corrosion, wear, and impact, making them suitable for the demanding environment of gym equipment. Plastic pulleys require minimal lubrication and can withstand the repetitive and high-intensity movements associated with exercise machines. Their long-lasting nature reduces the need for frequent replacements and ensures consistent performance over time.

6. Noise Reduction:

Plastic pulleys contribute to noise reduction in exercise and gym equipment. The smooth rotation and low friction of plastic pulleys help minimize noise generated during the operation of cable and pulley systems. This is particularly important in commercial gyms or home environments where a quiet workout atmosphere is desired.

7. Portability and Lightweight Design:

In the case of portable exercise equipment or machines with adjustable features, plastic pulleys offer the advantage of being lightweight. The use of plastic pulleys reduces the overall weight of the equipment, making it easier to transport or move around. This is beneficial for users who prefer to exercise in different locations or need to store the equipment when not in use.

In summary, plastic pulleys are essential components in exercise and gym equipment. They contribute to the smooth operation of cable and pulley systems, enable adjustable resistance, facilitate controlled movements, offer multiple exercise options, provide durability with low maintenance, reduce noise, and offer portability. By incorporating plastic pulleys into their designs, manufacturers can enhance the functionality and user experience of exercise equipment, allowing individuals to engage in effective and versatile workouts for improved fitness and well-being.

plastic pulley

What maintenance procedures are necessary to ensure the reliability of plastic pulleys?

To ensure the reliability of plastic pulleys, several maintenance procedures should be followed. Here’s a detailed explanation:

1. Regular Inspection:

Regular inspection is crucial for identifying any signs of wear, damage, or degradation in plastic pulleys. Inspect the pulleys periodically to check for cracks, excessive wear, or any other visible issues. Pay attention to the pulley’s grooves, edges, and mounting points. If any damage is detected, the pulley should be replaced promptly to prevent unexpected failures or accidents.

2. Lubrication:

Appropriate lubrication is important to ensure the smooth operation and longevity of plastic pulleys. Follow the manufacturer’s recommendations for lubrication intervals and the type of lubricant to be used. Apply lubricant to the pulley’s bearings or bushings as specified. Proper lubrication reduces friction, minimizes wear, and helps maintain the pulleys’ performance and reliability.

3. Cleaning:

Clean plastic pulleys regularly to remove dirt, dust, or debris that may accumulate on the surface. Use a soft brush or cloth to gently clean the pulleys, ensuring that no abrasive materials or harsh chemicals are used that could damage the plastic material. Clean pulleys help prevent contaminants from entering the system and interfering with the pulley’s movement or the overall performance of the equipment.

4. Belt or Chain Tension:

Check and adjust the tension of belts or chains connected to plastic pulleys. Proper tension is crucial for efficient power transmission and to prevent slippage. Follow the manufacturer’s guidelines to determine the correct tension for the specific application. Ensure that the belts or chains are not too loose or too tight, as both conditions can lead to premature wear or failure of the pulleys.

5. Alignment:

Proper alignment of plastic pulleys is essential for their reliable operation. Misalignment can cause excessive vibrations, premature wear, and increased stress on the pulleys and associated components. Regularly check the alignment of the pulleys and make any necessary adjustments. Follow the manufacturer’s recommendations for alignment procedures to ensure optimal performance and longevity of the pulleys.

6. Environmental Considerations:

Consider the environmental conditions in which the plastic pulleys are operating. Extreme temperatures, exposure to chemicals, or other harsh conditions can impact the pulley’s reliability and lifespan. If the environment poses specific challenges, choose plastic pulleys that are resistant to the prevailing conditions. For example, select pulleys made from materials with high-temperature resistance or chemical resistance, as required.

7. Manufacturer’s Guidelines:

Always refer to the manufacturer’s guidelines and recommendations for maintenance procedures specific to the plastic pulleys being used. Manufacturers often provide detailed instructions on inspection, lubrication, cleaning, and other maintenance tasks. Adhering to these guidelines ensures that the maintenance procedures are carried out correctly and in accordance with the manufacturer’s specifications, maximizing the reliability and lifespan of the plastic pulleys.

By following these maintenance procedures, operators can ensure the reliability and longevity of plastic pulleys. Regular inspection, proper lubrication, cleaning, belt or chain tensioning, alignment, considering environmental factors, and adhering to manufacturer’s guidelines are all vital in maintaining the optimal performance of plastic pulleys in various industrial applications.

plastic pulley

Can you explain the key features and advantages of plastic pulleys?

Plastic pulleys offer several key features and advantages that make them suitable for various applications. Here’s a detailed explanation of the key features and advantages of plastic pulleys:

1. Lightweight:

One of the significant features of plastic pulleys is their lightweight construction. Compared to metal pulleys, plastic pulleys are considerably lighter, which can be advantageous in applications where weight reduction is desired. The lightweight nature of plastic pulleys makes them suitable for applications where minimizing overall system weight is important, such as in portable devices or equipment.

2. Corrosion Resistance:

Plastic pulleys are inherently resistant to corrosion. Unlike metal pulleys that may rust or corrode when exposed to moisture or certain chemicals, plastic pulleys maintain their integrity and functionality even in corrosive environments. This corrosion resistance makes plastic pulleys suitable for applications where exposure to moisture or chemicals is likely, such as in marine equipment or outdoor machinery.

3. Low Friction:

Plastic pulleys generally have low friction coefficients. This means that the contact between the pulley and the associated components, such as belts or ropes, is smoother, resulting in reduced frictional losses. The low friction properties of plastic pulleys contribute to improved efficiency and energy savings in various systems, such as conveyor belts, where reducing power consumption is desirable.

4. Noise Reduction:

Plastic pulleys offer inherent damping properties, which help reduce noise and vibration during operation. The damping effect of plastic materials absorbs vibrations and minimizes noise generation, resulting in quieter operation compared to metal pulleys. This makes plastic pulleys suitable for applications where noise reduction is important, such as in household appliances or office equipment.

5. Design Flexibility:

Plastic pulleys offer a high degree of design flexibility. They can be molded into various shapes, sizes, and configurations, allowing for precise customization. This flexibility in design enables specific features, such as flanges, grooves, or mounting options, to be incorporated directly into the pulley. Plastic pulleys can be tailored to meet the unique requirements of different applications, making them highly versatile in terms of design possibilities.

6. Cost-Effective:

Plastic pulleys are generally more cost-effective compared to pulleys made from other materials, such as metal, ceramic, or glass. The manufacturing process for plastic pulleys is typically less complex and less expensive, resulting in lower production costs. This cost advantage makes plastic pulleys a cost-effective choice for a wide range of applications, especially in situations where budget constraints are a consideration.

7. Electrical Insulation:

Plastic pulleys offer electrical insulation properties. Unlike metal pulleys that conduct electricity, plastic pulleys act as insulators, preventing the flow of electrical current. This electrical insulation characteristic is advantageous in applications where electrical conductivity needs to be avoided or isolated, such as in electronic devices or systems with sensitive electrical components.

8. Chemical Resistance:

Plastic pulleys exhibit resistance to various chemicals, depending on the specific plastic material used. They can withstand exposure to substances such as oils, fuels, solvents, and acids without degradation. This chemical resistance makes plastic pulleys suitable for applications where contact with chemicals or aggressive substances is expected, such as in industrial machinery or chemical processing equipment.

In summary, plastic pulleys offer key features and advantages including lightweight construction, corrosion resistance, low friction, noise reduction, design flexibility, cost-effectiveness, electrical insulation, and chemical resistance. These attributes make plastic pulleys suitable for a wide range of applications across industries such as automotive, consumer electronics, manufacturing, and more.

China Professional Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable   pulley puller		China Professional Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable   pulley puller
editor by CX