China supplier Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers engine pulley

Product Description

Product Name:
Fly Wheel for Shanbao Jaw Crushers

Material Capacity:
US: ASTM A128/A532
Australia: AS2074 H1A/-H1B
British: BS 3100/ BS4844
German: GX 130 MnCr
South Africa: SABS 407 Type 1 & 2
Japan: SCMnH11
China: GB/T 5680-2571
Supported by a wide range of alloys
Austenitic manganese steels 13%MN, 18%MN, 22%MN, MN13CR2, MN18CR2, MN22CR2 MN13CRMO, MN18CRMO, MN22CRMO
High chromium white cast irons Chrome 15%, Chrome 25%, Chrome 30%
Alloy steels Various grades (SWB Germany)

Applications:
Widely used in mining industry, Quarrying & Aggregate, metallurgical industry, construction industry, chemical industry and silicate industry for crushing hard and medium hard ore and rock, such as iron ore, limestone, copper ore, sandstone, quartz and so on.

Design and Development Capabilities:
With professional designers and efficient mould making, we can correctly and quickly implement new product development.
Our company trained a group of professional designers, who have gotten long term training in Our company; besides professional skills,we think highly of complementary relationships on the job,and built teamwork,enabled personal experience and collective CHINAMFG to be brought into play or productively. As a result,we can cooperate with customers,swiftly understand and work with them,also gain the trust of painters.

Brand:
We could supply most of the Sandvik, Telsmith, Mccloskey, Trio, Symons, CHINAMFG crusher’s manganese parts and support customer’s drawings.

Manufacturing Process:

  1. Pattern inspection   >   2.film   >  3.coating   >   4.drying   >   5.moldering   >   6.cavity inspection    >   7. combine up and lower fask   >   8.vacuum

Testing:
Provide Metallographic, machinery performance, hardness, ultrasonic inspection, coloring flaw testing, ultrasonic flaw testing.

Main Material Component and can also customized:

Material C Mn Si Cr P S
ZGMn13Cr2 C: 1.0-1.3 Mn:11-14 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:17-20 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:20-24 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03

List of available Parts of STEN:

ME SANDVIK Telsmith Mccloskey Terex PE
HP200 C3054 CH430 C12+ 38 C38 1000 PE250*400
HP300 C80 CH660 JM907 44 C40 C-1540 PE400*600
HP350 C96 CH870 JM1108 52 C44 C-1550 PE500*750
HP400 C100 CS430 JM1312 57 C50 J1160 PE600*900
HP500 C106 CS440 JM1513 68 J40 J1170 PE750*1060
HP4 C110 H3800 J1107 38*58 J44 1175 PE870*1060
HP5 C120 H4800 CJ211 4448 J45 JW42 PE1200*1500
GP200 C125 H6800 CJ411 5060     PE1400*1800
GP500 C140 H7800 CJ613       PEX250*750
GP550 C150 H8800 CJ815       PEX250*1000
GP11F C160 S2800 JM1208       PEX250*1200
GP100   S3800 JM1511       PEX350*700
GP200   S4800         PEX300*1300
GP300   S6800          

About Us:

Our Products:

Our Service:

  1. Replace a new product for free or full money back for any breakage caused by any quality problems.
  2. With spare parts in stock for short delivery time.
  3. Customized with your drawings.
  4. Prompt reply for your message and email.

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Certification: CE, ISO 9001:2000, ISO 9001:2008
Standard: GB, ASTM
Surface Treatment: Spray-Paint
Manufacturing Process: Casting
Material: Ht150 Ht200 Cast Steel
Color: Customized
Customization:
Available

|

Customized Request

wheel pulley

How do wheel pulleys contribute to efficient power transmission?

Wheel pulleys play a crucial role in facilitating efficient power transmission in mechanical systems. Here’s a detailed explanation:

1. Belt Engagement:

Wheel pulleys use belts to transmit power from one component to another. The design of the pulley ensures proper engagement with the belt, creating a positive grip that minimizes slippage. The belt wraps around the pulley’s circumference, maximizing the contact area and enhancing the transfer of rotational motion. This secure and efficient belt engagement allows for the effective transmission of power.

2. Mechanical Advantage:

Wheel pulleys are often used in conjunction with different-sized pulleys to create mechanical advantage. By varying the diameter of the pulleys in a system, the speed and torque can be adjusted to meet specific requirements. For example, a larger pulley driving a smaller pulley results in increased torque at the expense of speed, while a smaller driving pulley with a larger driven pulley increases speed at the expense of torque. This mechanical advantage enables efficient power transmission by matching the system’s power requirements.

3. Reduced Slippage:

Wheel pulleys are designed to minimize belt slippage during power transmission. The pulley’s groove profile and dimensions are carefully engineered to match the belt type and size, ensuring proper alignment and preventing the belt from slipping off the pulley. Additionally, tensioning mechanisms can be incorporated to maintain the optimal tension in the belt, further reducing the risk of slippage. By reducing slippage, wheel pulleys ensure that the transmitted power reaches the intended components efficiently.

4. Smooth Operation:

Wheel pulleys contribute to efficient power transmission by providing smooth operation. They are often equipped with bearings or bushings that reduce friction and enable the pulley to rotate smoothly. This smooth rotation minimizes energy losses due to friction, ensuring that the power is effectively transferred from the driving component to the driven component with minimal wastage.

5. Versatility and Adaptability:

Wheel pulleys offer versatility and adaptability in power transmission systems. They can accommodate various belt types, sizes, and materials, allowing for flexibility in system design and optimization. This versatility enables engineers to select the most appropriate belt and pulley combination for the specific power transmission requirements, maximizing efficiency.

6. Maintenance and Lubrication:

Proper maintenance and lubrication of wheel pulleys contribute to efficient power transmission. Regular inspection and maintenance help identify any issues or wear that may affect the pulley’s performance. Additionally, applying appropriate lubrication to the pulley’s bearings or bushings reduces friction, ensuring smooth operation and efficient power transfer.

Overall, wheel pulleys contribute to efficient power transmission through their effective belt engagement, mechanical advantage, reduced slippage, smooth operation, versatility, and proper maintenance practices. By optimizing these factors, wheel pulleys enable reliable and efficient power transfer in a wide range of mechanical systems and applications.

wheel pulley

Can wheel pulleys withstand variations in environmental conditions?

Wheel pulleys are designed to withstand variations in environmental conditions to a certain extent, depending on the materials used and the specific design considerations. Here’s a detailed explanation:

1. Temperature:

Wheel pulleys can be engineered to tolerate a wide range of temperatures. Metals like steel and aluminum have good heat resistance and can operate effectively in high-temperature environments. However, extreme temperature fluctuations or prolonged exposure to very high or low temperatures may affect the performance and integrity of certain materials, such as plastics or rubber components. In such cases, special heat-resistant or cold-resistant materials may be used for wheel pulley components.

2. Humidity and Moisture:

Some wheel pulley materials, such as steel or stainless steel, have natural resistance to moisture and humidity. However, materials like cast iron or certain types of plastics may be susceptible to corrosion or degradation when exposed to high levels of moisture or humidity. In such situations, protective coatings or sealants can be applied to enhance the pulley’s resistance to moisture and prevent rust or deterioration.

3. Chemical Exposure:

Wheel pulleys may encounter various chemicals depending on the application and industry. Certain materials, such as stainless steel or corrosion-resistant plastics, exhibit good chemical resistance and can withstand exposure to common chemicals. However, aggressive or corrosive chemicals may require specialized materials or coatings to ensure the pulley’s longevity and performance.

4. Dust and Particles:

In environments where dust, dirt, or other particles are present, wheel pulleys can be designed with features to prevent the accumulation of debris. Sealed bearings or protective covers can be incorporated to minimize the ingress of contaminants, ensuring smooth operation and reducing the risk of damage or premature wear.

5. Outdoor Exposure:

Wheel pulleys used in outdoor applications may be exposed to sunlight, UV radiation, and weather elements. UV-resistant materials or coatings can be employed to mitigate the effects of prolonged sun exposure, preventing material degradation and maintaining the pulley’s performance.

6. Vibration and Shock:

Environmental conditions that involve vibrations or shock loads can impact the performance of wheel pulleys. However, the design and construction of pulleys can incorporate features such as reinforced structures, shock-absorbing materials, or dampening mechanisms to withstand these conditions and maintain reliable operation.

While wheel pulleys can generally tolerate variations in environmental conditions, it’s essential to consider the specific requirements of the application and select materials, coatings, and designs that can withstand the anticipated environmental challenges. Regular maintenance, inspections, and appropriate protective measures can also help extend the pulley’s lifespan and ensure optimal performance under varying conditions.

wheel pulley

How does a wheel pulley differ from other types of pulleys?

A wheel pulley differs from other types of pulleys in several ways. Here’s a detailed explanation of the differences:

1. Shape and Design:

A wheel pulley is specifically designed in the shape of a wheel, featuring a circular disc with a groove or grooves along its circumference. This design allows for the engagement of a belt or rope. In contrast, other types of pulleys, such as V pulleys or flat pulleys, have different shapes and groove configurations tailored to their specific applications.

2. Belt or Rope Engagement:

Wheel pulleys typically have a single groove along the circumference to accommodate a belt or rope. The groove provides a secure grip on the belt or rope, ensuring efficient power transmission. In contrast, V pulleys have V-shaped grooves that work in conjunction with V-belts, providing enhanced grip and preventing belt slippage. Flat pulleys, on the other hand, have flat surfaces that engage with flat belts.

3. Power Transmission:

Wheel pulleys are primarily used for power transmission in mechanical systems. They connect to a power source, such as an electric motor or an engine, and transfer rotational motion and power to other components or machines through the belt or rope. In contrast, other types of pulleys may have specific functions beyond power transmission, such as tensioning or redirecting the path of the belt.

4. Speed and Torque Regulation:

Wheel pulleys can be used to regulate the speed and torque in mechanical systems by changing the size of the pulley or using pulleys of different diameters. This allows for speed control and torque amplification or reduction. Other types of pulleys, such as V pulleys or variable-diameter pulleys, may offer additional mechanisms for speed and torque adjustment.

5. Mechanical Advantage:

While wheel pulleys can provide mechanical advantage in certain configurations, such as using multiple pulleys or incorporating fixed and movable pulleys, other types of pulleys are often more commonly associated with mechanical advantage systems. For example, block and tackle systems commonly use multiple pulleys to achieve mechanical advantage for lifting heavy loads.

6. Applications:

Wheel pulleys are widely used in various mechanical systems for power transmission, including machinery, automotive systems, conveyor systems, and lifting equipment. Other types of pulleys, such as V pulleys, are commonly found in applications where enhanced grip and torque transfer are required, such as in industrial machinery and automotive engines.

7. Belt or Rope Type:

Wheel pulleys can accommodate various types of belts or ropes, depending on the system requirements. Common belt types include V-belts, flat belts, or round belts. Other types of pulleys may be specifically designed to work with a particular belt type, such as V pulleys for V-belts or timing pulleys for toothed belts.

Overall, a wheel pulley differentiates itself from other types of pulleys through its circular wheel shape, single groove design, primary focus on power transmission, and versatility in accommodating different belt or rope types. Understanding the distinctions between different pulley types enables their appropriate selection for specific mechanical system requirements.

China supplier Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   engine pulleyChina supplier Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   engine pulley
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